Quality
Quality 5.0
Since 1991, Realcable has been synonymous with reliability and precision. Today, we are taking a step further with the “Zero Defects” strategy, integrating the Quality 5.0 approach.
We closely monitor every stage of production, from rigorous control of raw materials to the final testing of wiring and control panels.
Every Realcable product undergoes thorough testing, and certificates of compliance can be provided on request. Through statistical controls, we pursue continuous improvement in every process to deliver increasingly high-performing, uncompromising products.
Certified and Compliant Cables
Our products comply with the main international standards for industrial and specialised electrical cables:
- IEC and EN standards, UL on request
- CPR, RoHS, and REACH directives
- Customer-specific technical specifications
Realcable is the ideal partner for companies that must meet strict regulatory requirements and high-quality standards.
Modern Micrographic Laboratory
At Realcable, we have an in-house micrographic laboratory equipped with state-of-the-art digital microscopes, allowing precise and in-depth analysis of crimped cables and terminals.
This technology enables us to:
- Evaluate the microstructure of metal materials after crimping
- Analyse compaction and homogeneity of wire strands
- Verify final crimp quality with high-definition imaging
- Detect non-metallic inclusions or microscopic defects
- Determine key parameters, such as grain size, essential for cable mechanical properties
These analyses, available on request, ensure each component meets the highest standards of strength and reliability, protecting your systems from potential failures.
Our Kaizen Journey: Continuous Improvement
Since 2021, Realcable has adopted a continuous improvement process based on the Kaizen philosophy—committing to always do better.
We involve the entire team and every production phase to:
- Eliminate waste
- Optimise processes
- Ensure even higher quality and reliability
- Meet fast delivery times
This is a work in progress, but the direction is clear: to provide our clients with increasingly high-performing and customised products and services.
Excellence and Compliance with International Standards
Quality is the cornerstone of Realcable. Each product is manufactured following strict control protocols and in full compliance with the most demanding industry regulations:
Quality control at every production stage
Full material traceability
Certified electrical and functional testing
Technical documentation meeting international standards
The international reference standard for quality management, ensuring structured processes, rigorous controls, and a continuous commitment to excellence.
Choosing Realcable means partnering with a certified supplier that prioritises quality in every production stage.
The reference certification for the production of electrical cables, wiring harnesses, and control panels for the railway industry.
Realcable guarantees quality, safety, and reliability standards that meet the strict requirements of the railway sector, delivering compliant products ready to tackle the most demanding market challenges.
Realcable continually invests in the training of its technical team. Our operators are certified according to IPC WHMA-A-620, the global benchmark for wiring and electronic connection quality.
Recognised safety standard for power cords and electrical wiring for the United States and Canadian markets.Ensures products meet strict electrical safety and performance requirements according to North American regulations.
North American safety standard for power cords and electrical cables for the USA and Canadian markets.
This recognition confirms our active commitment to responsibly managing environmental, social, and ethical impacts across the entire production chain.